Limestone - a common sedimentary rock, consisting mainly of calcium carbonate (Caco3). This is an important industrial and building material. It can also be used as a soil air conditioner to regulate pH and supplies calcium, necessary for plant growth. Granular limestone is easier to transport and use. So, What equipment can be used to turn powder limestone into granules? Limestone granulator - Good choice for you.
Limestone granulator refers to granulatory equipment, which can turn limestone powder into particles. There are many granulators, capable of producing limestone granules, And their price ranges within 600 000,00 – 3 000 000,00 Russian rubles. You can choose a limestone granulator, which is suitable for you, Based on specific production conditions. To obtain more detailed information about the limestone granulator, contact us!
Scene of the granulation line of Russian limestone
Why do you need to pass the limestone powder through the limestone granulator for the granulation process?
In the market, granular limestone is more popular, than powder limestone. The transformation of powdered limestone into granular limestone has the following advantages:
Granular limestone is easier to distribute evenly on the ground, than powder. The use of standard scattering equipment can effectively reduce labor costs and construction time. more popular among people.
With daily use, powdered limestone easily forms dust and worsens the quality of air. It can also harm the respiratory system of the operator. The granular form can significantly reduce the formation of this dust.
Granular limestone flows better. Not affected by moisture and relatively stable. With its help, you can avoid problems of curtaining and transportation, and also easy to manage and use.
Granular limestone relatively slowly dissolves in the soil. It can provide longer regulation of PH of the soil and improve soil structure. Reduce the frequency of introduction and increase the efficiency of the use of fertilizers.
Although limestone generation will entail additional processing costs. However, in many situations, preference is given to granular limestone, especially in agricultural production in large lands of land. If you want to get more income, You can also produce limestone granules, which are more popular in the market.
Three equipment for limestone granulum, worthy of your choice!
Drum granulator
This is a limestone granulator with very high performance. Our sxzgz-3210 rotates at a speed 9,5 about/min and can provide you with maximum performance for you 30 subject. He uses wet granulation technology, And you can perform cold and hot granulation. Capable of producing granules of different sizes and strength for you. Continuous production allows you to satisfy your needs for mass production. Currently, many Russian customers order drum granulators at our factory for the production of limestone granules.
Tarelly granulator
The performance of the disk granulator is 0,02-6 subject, which is suitable for granular limestone of small and medium sizes. Limestone materials are gradually combined into spherical particles under the joint action centrifugal force, friction and gravity in the disk. You can control the size and shape of the generated particles, adjusting the angle of inclination of the disk and rotation speed. He can continuously produce limestone granules for you. We have a wide selection of plate granulators, You can choose a model of a melt -type granulator, which meets your production requirements.
Roller granulator
Particles of limestone, produced by a roller granulator, Very homogeneous in size. This is a limestone granulator, dry granulation process. The production capacity is 0,3-1,5 subject, which is suitable for small -scale granulation of limestone. Its price is lower, than two other limestone granulators. If your budget is limited, You can buy several more roller granulators in accordance with your requirements for production volume.
If your productivity for the production of limestone granules exceeds 30 subject, how to choose a limestone granulator?
When your production capacity of limestone granules exceeds 30 subject. One granulator cannot satisfy your needs. Then you need to take into account the requirements for the efficiency and stability of a production line of this size. Therefore, we recommend that you use combined equipment for granulation, to ensure high performance and high quality production of granules. The granulation combination usually consists of a drum granulator and other granulators to optimize the entire production process. What type of granulator should be used in combination with a drum granulator, Depends on your specific performance.
How much you need to spend, to buy high -quality limestone granulator at our factory?
Various styles and models of granulators have different production costs, Therefore, the prices are also different. It is also affected by such factors, as production capacities, Materials, Brands, Technical configurations, as well as market conditions of supply and supply. Besides, Prices differ significantly between countries and regions. It is also necessary to take into account additional costs, such as transportation costs, Taxes, installation fee and after -sales service. Therefore, I cannot call you a specific price, Only the range. To get a specific offer for your interest in granulation of limestone, You can contact us by e -mail.
Ore powder – Test launch of a two -wool granulator
In which areas can use limestone granules, produced by the limestone granulator?
Limestone particles play an important role in many areas due to their unique physical and chemical properties. This is a universal natural resource. Here are some of the main applications of limestone granules:
- Air conditioning for soil: limestone granules can be used to regulate pH of the soil, What makes it more suitable for plant growth. It can neutralize acidity in the soil and increase the alkalinity of the soil. Helps plants with the best environment to absorb nutrients.
- Fertilizer: acts as a source of calcium and can be used to increase the nutritional value of agricultural crops and stimulate their growth.
- Production cement: Limestone is one of the main raw materials for the production of cement. Is carried out by mixing with clay and heating.
- Materials for road surface: limestone granules are used to make the main material for roads. Helps to improve road stability and carrying capacity.
- Water purification: Limestone can be used to purify drinking water and wastewater to improve water quality by regulating pH values.
- Sulfurization of smoke gases: When cleaning flue gases, limestone particles are used to remove sulfur compounds from smoke gases and reduce air pollution.
- Regularly check the wear parts. For example, Two -wound granulator, The scraper of the disk granulator and t. e. To detect wear in time.
- If serious wear or damage is detected, it is necessary to immediately replace new details. Do not allow the effect on the effect of granulation or damage to equipment.
- Steel production: In the process of production steel, limestone is used as a flux, which helps remove impurities from ore.
- Making glass: Limestone is one of the main ingredients for the manufacture of glass. Increases the stability and durability of glass.
How long the life of the limestone granulator lasts?
When investing in Limestone granulation project The life of the limestone granulator is also the subject of serious anxiety. Many factors affect the service life of the three above -mentioned various granulators. Including the design, Production quality, Frequency of use, maintenance and t. e.
With proper use and maintenance, the service life of disk and roller granulators can reach 8-10 years. The service life of the drum granulator is relatively large and can reach 10-15 years. If you carefully treat it with daily use, its service life can be extended to 1-2 years.
How to care for the limestone granulator after its purchase?
The maintenance of the limestone granulator is crucial to ensure its effective and stable operation, and also to extend the service life. Regular and proper maintenance not only extends the service life of your equipment. It can also increase your performance and reduce the need for emergency repairs. This allows you to save on equipment maintenance. Here are some main stages of care and care:
- Regularly clean the outer surface of the limestone granulator. Do not allow, so that the dust and remains of the material cause corrosion of equipment.
- Clean the granulator from the inside, to make sure of the absence of blockages and clusters of the material.
- Lubricate or change moving parts and bearings regularly in accordance with the lubricant plan, which we provide you.
- Use grease, which we recommend to you. Perform lubrication work in accordance with the correct procedure and frequency.
- Spend all the bolts and granulator bolts regularly. Make sure, that they do not talk. In the event of a backlash, tighten it in a timely manner.
- Regularly check the wear parts. For example, Two -wound granulator, The scraper of the disk granulator and t. e. To detect wear in time.
- If serious wear or damage is detected, it is necessary to immediately replace new details. Do not allow the effect on the effect of granulation or damage to equipment.
- Regularly check the wiring and control systems. Make sure, that all electrical components work correctly. No short circuit or abode phenomenon.
- Make sure, that all protective devices on the limestone granulator are working. For example, Emergency switch, overload protection and t. e.
- You need to check the operation of your equipment before and after each launch. Including noise, vibration, anomalous temperature increase and t. e.
- Control the working parameters. Such as pressure, temperature, flow rate and t. e. You need to make sure, that you work within the norm every time, When you work.
- Regularly calibrate the equipment, To guarantee, that the size of the particles and the density of the limestone consistent meet your expected requirements. Produce limestone particles, who satisfy you.
If you are interested in investing in a limestone granulation business, You need to carefully consider your production needs and budget, to choose the correct limestone granulator. To obtain additional granulation projects, such as granulation of phosphorite ore, granulation bentonite and t. e in., Contact us to search for solutions. We can adapt project production plans for you in accordance with your needs.
