
You are concerned about dust contamination during storage of mineral powder and significant losses during transportation? Your profits are constantly decreasing due to the low added value of the original mineral powder? In such industries, like mining and metallurgy, Mineral powder processing has long been a serious obstacle to the development of enterprises. In fact, Choosing the right mineral powder granulator can easily solve these problems. Mineral powder granulator is the main equipment for using mineral powder and can convert bulk mineral powder into high quality granules. Effectively solves these problems. If you need to purchase mineral powder granulation equipment or want to know more, Contact us for consultation.
Three main models, suitable for mineral powder granulation, help you produce high quality mineral granules.
Different mineral powders vary significantly in viscosity, hardness and particle size, therefore they require different types of granulators. Currently, there are three types of mineral powder granulators that are most common on the market:: disk, roller and drum. Main characteristics and applications:
Disc granulator for mineral powder:
Its main advantage is the high uniformity of granulation and good sphericity of the finished particles. The tilt angle is adjustable (usually 45°–60°). Granulation of mineral powder is achieved due to the synergistic effect of centrifugal force, friction and gravity, created by a rotating disk. Suitable for medium viscosity mineral powders, such as fly ash and limestone powder. Disk granulators Particularly suitable for small-scale, high-precision granulation in small and medium-sized plants. The productivity of one installation is 1–6 tons/hour.
Twin Roll Extrusion Granulator for Mineral Powders:
Uses the principle extrusion granulation. Mineral powder is pressed into flakes by two rollers rotating relative to each other.. After crushing and sifting, granules are formed. Has high granulation strength, and the compressive strength of the finished product can reach 15-25 MPa. Also no excess binder required. Suitable for mineral powders with high hardness and low viscosity, such as steel slag powder and slag powder. Twin roll granulators Suitable for the metallurgical and construction materials industries, where high particle strength is required. The productivity of one installation is 1–4 tons/hour.
Mineral powder granulator with rotating drum:
This type of granulator uses a rotating drum to mix the mineral powder. Mixing, granulation and compaction are carried out during rotation. Its advantages are high productivity, Stable operation and continuous production capability. It also adapts easily to different materials, including both viscous, and non-viscous mineral powders. Drum granulator Suitable for large-scale processing of mineral powder. For example, for batch granulation of mining tailings and metallurgical waste. The productivity of one installation can reach 10–30 tons/hour.
What is the price range of mineral powder granulators, which we sell?
Currently the price of small mineral powder granulator (used mainly in laboratories or small-scale production) is approximately from 10 000 to 50 000 yuan. Medium-sized granulators typically cost between 50 000 to 200 000 yuan, which is sufficient for continuous daily production. Large mineral powder granulators, especially equipped with fully automated production lines, intelligent control systems and high-quality configurations, stand by 200 000 to 500 000 yuan and even higher.
If you are planning to purchase a mineral powder granulator or require a customized solution based on your production volume, material properties, etc.. e in., Please, Contact us. Our professional technical team will answer your questions in detail and provide recommendations for equipment selection. We will develop a cost-effective procurement plan, based on your real needs. Make your investments more efficient and worry-free.
Is the mineral powder granulator intelligent and easy to use?? Is daily management difficult??
Our mineral powder granulator is equipped with an intelligent control system. It supports one button start, automatic setting of parameters, Real-time monitoring and self-diagnosis of faults. You can easily control it via touch screen or remote terminal. This eliminates the need for extensive manual control, increasing automation and stability of the production line. Data on equipment operation is available in real time, which makes management more scientific and efficient.
Are mineral powder granulators strong and durable? Is it convenient to service??
Each mineral powder granulation equipment is made of high-strength wear-resistant materials. It features a durable design, long service life and ease of maintenance. Key moving parts are specially treated, which provides high wear resistance. The overall structure is rationally designed for quick disassembly and cleaning, which minimizes downtime.
Is it possible to adapt the mineral powder granulator to different scale and process requirements??
To meet the varied production scale and process requirements of different enterprises, we can provide customized mineral powder granulation machine manufacturing services. Our professional engineers will design the perfect solution for you: from capacity planning and site layout to material analysis and process parameter tuning. Whether it's a single machine or an entire production line, we can provide you with effective, economical and environmentally friendly comprehensive services.
Mineral powder granulators are no longer just simple processing equipment. This has become an important tool to support businesses in reducing costs., increasing efficiency and achieving green transformation. Whether it is a metallurgical enterprise, solid waste processing, or a building materials company, modernizing its raw materials, they are irreplaceable. Choosing the right mineral powder granulator can transform previously idle mineral powder resources into high-quality products. If you are faced with problems in processing mineral powder or want to know the specific parameters and prices of various models of mineral powder granulators. Leave a message for consultation. We will offer you customized solutions!
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