Mineral fertilizers is a source of life force of modern agriculture. How to effectively use mineral fertilizers has become a key issue in the world development of agriculture. For that, to solve many inconvenience, associated with powder mineral fertilizers. For example, Uneven application, flying dust and difficulties with storage.
We, Professional manufacturer of fertilizer equipment, With pride we represent a series of high -performance Mineral fertilizer granulator. He uses effective granulation technology to convert powdered mineral fertilizers into granular products, which are easy to transport, Store and use. Significantly increases the effectiveness of the introduction and environmental friendliness of your mineral fertilizers.
What is the complexity of granulizing mineral fertilizers?
Raw materials for the production of mineral fertilizers are mainly mineral powders, Such as phosphorites, potassium ores and limestone. Unlike "soft materials" organic fertilizers, These materials have three key characteristics. These characteristics directly affect the choice of granulator:
It is these characteristics that make it difficult to adapt the traditional granulators of organic fertilizers. Therefore, to granate mineral fertilizers, it is necessary to use the "target" special granulation equipment. Our equipment for granulation of mineral fertilizers was improved to solve these problems. For example, Its fiberglass lining provides excellent corrosion resistance. If you need to purchase a product or get additional information, Contact us by e -mail.
Your attention is presented by the two most commonly used method granular fertilizers.!
There are two granulation technologies, usually used by most manufacturers of mineral granular fertilizers: Dry granulation technology and wet granulation technology. Dry granulation technology is a method of compressing powder materials into solid particles by means mechanical power Without fluid intervention. The material is evenly supplied between the two rolls through the feeder. Under the high pressure of the video, the material is compacted and squeezed through the opening of the matrix. Form the desired shape and size of the particle.
Wet granulation technology adds to the material the required amount of moisture or binder. The material is passed through the granulator in a wet state to form granules. Granulation equipment for rotation creates centrifugal force and friction. Wet material is inside a rotating granulator and forms granular materials by rolling, friction, clashes and extrusion. When you choose the technology of granular fertilizer granulation, You need to take into account many factors, such as the characteristics of raw materials, Product requirements and cost. Select that method of production of mineral granular fertilizers, which is most suitable for you.
What innovations did we add to the technology granulator of mineral fertilizers?
As a leading manufacturer of equipment. We continue to improve equipment for granular fertilizers granular technologies. Designed to improve granulator performance and ease of use. Intellectual control systems have been introduced in our equipment. Allows you to automatically adjust the granulation parameters based on the characteristics of the material and your needs. You are guaranteed stable high quality fertilizers.
In addition to this, All of our granulation equipment is made of modern wear -resistant materials. This can significantly increase the durability of the device. Reduce maintenance frequency and optimize energy efficiency. Modular design makes subsequent maintenance and modernization more simple and convenient for you. We always insist on providing you with free individual decisions, so you can get the best granulation results.
Testing machine for granulizing mineral fertilizers using a roller granulator!
Is it easy for you to work with our automatic granulator of mineral fertilizers?
NAshi Automated mineral fertilizer granulator are designed taking into account user needs. A simple and convenient process of work allows everyone to easily start work. It is equipped with an intuitive interface with touch screen and advanced console. Allows operators to be easy to install and adjust production parameters. For example, temperature, pressure, Partication speed and particle size. This interactive working interface reduces the complexity of operation. Even employees with disabilities can quickly start work.
What equipment for granulizing mineral fertilizers we can offer you to choose from?
To satisfy the needs of production lines of various sizes and needs, We offer various models of mineral fertilizer granulator. From small laboratory equipment to large industrial production lines. From simple manual operations to fully automated systems. There is a granulator for you. For dry granulation, we have two -wool granulators. And if you use wet granular technology, We also have drum granulators, disk granulators and t. e.
We understand, that the needs of each client are unique. Therefore, our expert team will work in close contact with you, To understand your specific needs. Indicate such key factors, as the scale of your production, Characteristics of raw materials, Expected form and size of the product. Based on this, we will recommend you the best granulator model. Provide your productivity. At the same time, it also guarantees, that the quality of your products will be able to satisfy market demand.
Comparison of three granulators of mineral fertilizers: Which of them is best suited for your production needs?
Mineral fertilizers presented on the market are mainly divided into three types: drum, disk and extruder. Each of them is adapted to various types of mineral fertilizers and performance. How to choose the one, which is right for you? Hope, Reading the following will help you.
Suitable for: medium -sized enterprises for the production of mineral complex fertilizers (For example, phosphorus-potassium) with annual performance more 100 000 ton.
The main advantages:
- High performance (1–30 tons/time). It can continuously process large volumes of powder mineral fertilizer. It can be used with dryers, screening systems and other equipment for the implementation of the production lines.
- The lining is available in corrosion and wear -resistant materials (from stainless steel 316 l, Cast iron with high chrome, fiberglass). No pressure, To deal with acidic mineral fertilizers, Such as superphosphate.
- Mix the materials evenly. Turning the rotating plate inside the drum, Mineral powder can be completely integrated with the binder (For example, a small amount of phosphoric acid). The uniformity of particles is more 85%.
Note: It is necessary to pre -process agglomered mineral raw materials using a small crusher. Avoid large pieces of wear on the lining. Suitable for factories with certain places (One equipment covers an area of 30-50㎡).
Adaptation scenarios: small factories or farms with annual prey in 100 000 tons and production of individual mineral fertilizers (such as potassium chloride, calcium, magnesium, fertilizers of phosphorus).
The main advantages:
- Low cost (only 60% drum machine with the same production capacity). Low energy consumption (on 30% less power per unit of product, than on a drum car). Suitable for manufacturers with a limited budget.
- High roundness of particles (to 90%). The appearance of ready -made fertilizer far beyond the granulation of extrusion. It can be evaluated in 5% -8% Compared to similar products in retail trade.
- Adjustable and flexible. Having received a thin tie angle tilt (15 ° -25 °) and speed of rotation (15-30 about / I'm). He can process all types of mineral raw materials from free to slightly sticky.
Note: When working with high viscosity mineral fertilizers (such as mineral fertilizers of humic acid) agglomerations on the edges of the disk should regularly clean. Avoid influence on the formation of particles.
Adaptation script: production of mineral fertilizers with high requirements for hardness (For example, Granular potassium fertilizers, Mineral fertilizers with constant release). Or scenes, where the raw materials contain coarser particles (such as potassium field particles).
The main advantages:
- Extending reverse molding (Pressure can reach 15-30 MPa). The hardness of particles is ≥95%, and during transportation there is practically no breakdown. Suitable for export over long distances.
- Drying is not required. Direct granulation saves the cost of drying equipment. Especially suitable for areas with water device.
- The requirements for moisture content for the material are free (both 10-25%). When treating hygroscopic chloride chloride, drying is not required.
Note: High energy consumption (V 2 times more, than the disk granulator). More suitable for wholesale production with higher resolution requirements, than external.
Why is it worth choosing us as a supplier of equipment for granular fertilizers?
The choice of us as a supplier of equipment for the production of granules of mineral fertilizers will bring you many advantages. Firstly, Our team has an extensive industry experience and technical knowledge. Thanks to constant research, development and innovation we guarantee, that a granulator, which we provide you, located at the front edge of the technology. We pay special attention to the quality of products, using high -quality materials and strict production processes. Providing you reliable and durable granulators of mineral fertilizers. Besides, We provide you with comprehensive individual solutions and services. From consulting to design, production, Installation, commissioning and training. Make sure, that your mineral fertilizer granulator works uninterruptedly and efficiently.
We also provide excellent after -sales support. Including the supply of spare parts, maintenance and technical support services. Ensure the stability of equipment and the continuity of your production. Besides, Our equipment complies with international security standards and industry standards. Ensure the safety of your production process. Choose us as a partner and you will get a reliable team. We strive to help your company in achieving a long -term stable and efficient production of granules of mineral fertilizers.
What popular mineral fertilizers can you produce using our granulator of mineral fertilizers?
Using our granulators of mineral fertilizers, you can produce a wide range of popular mineral fertilizers. This includes various types of nitrogen, phosphorus, potassium and complex fertilizers. Thanks to yours accurate proportions and our advanced granulation technology. You can not only produce highly effective fertilizers with slow or controlled release. You can also produce special fertilizers on an individual order for specific crops or soil conditions. Our equipment provides the uniformity of particles and stability of nutrients. Make your fertilizer products more competitive in the market.
If you have specific fertilizer production plans, Contact us to get more detailed decisions. Contact us and give us the opportunity to present you in more detail the desired granulator of mineral fertilizers. We also have many living videos, Photos and other information of our customers, which we can share with you. If possible, You can come to our factory to visit. Choose us and let us help you produce the best quality mineral fertilizers!
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