Mineral fertilizer granulation line

Production capacity: 1 – 30 subject.
Price: 10 Million rubles – 35 Million rubles.
Raw materials: nitrogen, phosphorus and potassium, Minerals.
Scope: Production of granules of mineral fertilizers.
Production line process: crushing, mixing, granulation, Drying, cooling, package…

Mineral fertilizer granulation line

Production capacity: 1 – 30 subject.
Price: 10 Million rubles – 35 Million rubles.
Raw materials: nitrogen, phosphorus and potassium, Minerals.
Scope: Production of granules of mineral fertilizers.
Production line process: crushing, mixing, granulation, Drying, cooling, package…

shunxin

Launched by us Mineral fertilizer granules production line is a system of equipment, specially used for processing mineral raw materials into granular fertilizers. Azot is mainly used as raw materials, phosphorus, potassium and minerals. This production line usually consists of various equipment. Including crushers, Mixers, Granulators, dryers, coolers, sifting and packaging machines and t. e. Each aspect is precisely developed. To guarantee the quality and efficiency of the production of your final product.

This production line can produce for you granules of mineral fertilizers with capacity to 30 subject. Satisfy your requirements for mass production. Typically, the price of a small line for the production of granules of mineral fertilizers in the basic configuration can be about 10 Million rubles. As a nucleus, he takes a disk granulator. And the price of a larger and high -performance drum line for the production of mineral fertilizers may exceed 35 Million rubles. If you are interested in investing in the production of fertilizers or modernizing your production equipment. Feel free to contact us. We are a professional manufacturer of equipment for the production of fertilizers!

What is the technological diagram of the line for the production of ordinary mineral fertilizers, which we sell?

The technological scheme of our line for the production of mineral fertilizers usually includes the following stages: Firstly, Preparation and processing of mineral raw materials. Including crushing, Sorting and drying. Then the ingredients are accurately selected and mixed in accordance with the requirements of the recipe. Then granules are formed using equipment for granulation. Granules are dried and cooled to appropriate humidity and temperature. Then particles, Not complied by specifications, Remove by sorting, and certified products are packaged. Finally, Make sure, that the product has passed quality test, and also organize its storage and transportation.

The line-to-production-granl-mineral-approval-ssing-growing-drum

This process can be adapted to your specific production needs. To optimize the efficiency and quality of products. Welcome, Contact us, To configure the line for the production of mineral fertilizers, suitable for your specific situation. We strive to provide you with high -quality equipment for the production of mineral fertilizers.

How much does our standard line for the production of mineral fertilizers cost?

Whether it is a large line for the production of mineral fertilizers or a small granular line of mineral fertilizers, It includes many equipment for the production of fertilizers. Individual lines for the production of mineral fertilizers also include complex production processes. Thus, for the price of your mineral fertilizer production line, which we will provide you, many factors will affect. Including the size of the production line you need, Type and quality of equipment used, The degree of automation, Requirements for production capacity, as well as the availability of requirements for individual setting and t. e.

Based on our past experience and cases of customers. The price of a small line for the production of mineral fertilizers is about 10 Million rubles. And large production lines can even exceed 35 Million rubles. A specific price must be determined depending on the configuration of the production line, which you want to buy. Contact us, to discuss in detail the desired layout of the production line.

Production line for mineral granular fertilizers with a drum granulator

Two solutions for the line of production of mineral fertilizers!

We have as large -scale lines for the production of mineral fertilizers, and small -scale lines for the production of mineral fertilizers, from which you can choose.

A small line for the production of mineral fertilizers-a discord granulator.

A small line for the production of mineral fertilizers-a discord granulator.This line production of granules of mineral fertilizers based on a disk granulator is suitable for small enterprises and farms. The disk granulator has a simple design and low cost. As operation, so daily maintenance is very simple. And it is suitable for grancing of a variety of raw materials. The entire production line does not occupy a large area, which is quite enough for small -scale production.

Large -tonnage line for the production of mineral fertilizers - drum granulator.

Large -tonnage line for the production of mineral fertilizers - drum granulator.Large -scale granulation line of mineral fertilizers usually require highly effective and high -performance equipment to meet a wide range of market requirements. Drum granulator, capable of carrying out continuous production, Very suitable for this requirement. It has high performance and stable work. And the automated control system will help you track and adjust various parameters during the production process.

The installation site of the line for the production of mineral fertilizers

What services for the installation of the equipment you have purchased for the production of mineral fertilizers we provide?

Before installing the equipment, the technical group will go to the object for examinations. For that, To understand the specific situation of your production. For that, To formulate the best installation plan.
Provide safe and reliable transportation of equipment and loading and unloading services on the spot. Make sure, that all components are delivered to the installation site in intact form.
Professional technical personnel will conduct or directly install equipment. Provide the correct assembly and connection of the components.
Ensure the correct connection to electric and water supply systems. Ensure safe operation of equipment for making mineral fertilizers.
After the installation is completed, the equipment will be debugged and tested. Ensure its normal work and reach the production capacity intended for you.
Ensure comprehensive training to operators of the operating line for the production of mineral fertilizers. Including daily use, Maintenance and rules for safe operation of equipment.

If you want to invest in the construction of a factory for the production of mineral fertilizers and become a qualified fertilizer manufacturer. What production raw materials do you need to prepare for the production line?

Raw materials for the production of mineral fertilizers mainly include various Macro elements and trace elements. Before building a line for the production of mineral fertilizers, We recommend that you first clarify the target market of your products and customer needs. Because it will directly affect the type and share of production raw materials, which you need to prepare. On this basis, you can establish a relationship of cooperation with some reliable suppliers of raw materials. This will ensure the stable operation of your production line and the production of stable quality fertilizers. Below we have listed for you some basic and common types of raw materials for the production of mineral fertilizers:

  • 1
    Azota source raw materials (N): urea, Ammonium sulfate, Ammonium nitrate, Ammonium chloride, Calcium-Ammiac fertilizers and t. e.
  • 2
    The starting raw materials of phosphorus (P): superphosphate (Single superphosphate), Diammonyphosphate, Monoammonyfosphate, Double superphosphate (Heavy superphosphate) and others.
  • 3
    The starting raw materials of potassium (TO): potassium sulfate, potassium chloride, Nitrate Kalia and more.
  • 4
    Microelements: sulfur (S), calcium (Ca), magnesium (Mg), Iron (Fe), Manganese (Mn), zinc (Zn), copper (Cu), the brown (B), Molybden (Mo) and others.
  • 5
    Other additives and auxiliary materials: Lime (for regulation pH). Guminic acid (increases the content of organic substances in fertilizer). Binder (To help granulas of fertilizers take shape, For example, plaster or clay). Anti -Exit (Prevents sticking particles of fertilizers). Fillers (regulate the physical properties of fertilizers).
Mineral fertilizer production line

How is our granulation line mineral fertilizers provides a stable quality of the final product you produced?

On the line for the production of granules of mineral fertilizers with the key to ensuring the stable quality of the final product, it is accurate Dosage in the metering warehouse and sufficient mixing in the mixer. We use a dynamic automatic dosing system. In this type of dosing warehouse, advanced automatic control technology is used, allowing to ensure the exact proportion of raw materials. He can continuously submit materials, And you can adjust it at any time in accordance with production needs, to ensure the uniformity of the flow of material.

Then, with the help of a double -gling mixer, completely and evenly mix proportional raw materials. Our two -wry mixers have two mixing shafts. Each shaft is equipped with several mixing blades. Such optimization of the structure and location of the blades can increase the efficiency of mixing and reduce the dead mixing zones. Using these two devices, you can accurately control each stage of your granular line of mineral fertilizers: From the proportion of raw materials to mixing. This ensures the stability of the quality of the final product, which you produce.

Dust phenomenon is the most common problem in granulation. How do we help you reduce dust formation in granulation of mineral fertilizers?

The phenomenon of dust not only pollutes the environment, but also negatively affects the health of your staff. When the drum granulator produces mineral granular fertilizer, The amount of dust is small, since its granulation building is closed. During the process of rotational granulation there will be no dust leakage. A disc is an open granulator. During the production of mineral fertilizers, the phenomenon of dust is relatively serious.

For this we offer an effective solution. Sit down the entire granulation zone of the disc granulator with a plastic case. There is only a hole for entering and the output of the conveyor tape and the door. Когда дисковый гранулятор выполняет работу по гранулированию, Close the door. This can effectively prevent dust spill. If the granulator needs to be repaired, You can open the door and go into repair. Currently, many of our clients have implemented this method to reduce dust. After some period of use, they all said, that it is very effective and the amount of dust has significantly decreased.

Measures to prevent dust in a disc granulator

Organic mineral fertilizers - a new direction of development of mineral fertilizers manufacturers!

Organomineral fertilizers - This is a type of fertilizer, combining organic and mineral fertilizers. This is an environmentally friendly fertilizer. Organic mineral fertilizers combine the best of both worlds. Includes the properties of organic fertilizers, improving the structure of the soil and providing a variety of Microbial activity. And mineral fertilizers for the rapid release of nutrients to satisfy high short -term needs of plants in nutrients.

Organic fertilizer from cow manureCurrently, global awareness of stable methods of agriculture and environmental protection is gradually growing. The end, how people understand the advantages of organic mineral fertilizers, The market demand for organic mineral fertilizers is also growing. Besides, Many countries support a policy of environmentally friendly fertilizers. That's why, no matter, Do you engage in the domestic market or export to foreign markets, The prospects of organic mineral granular fertilizers are very promising.

Can our line of production of mineral granular fertilizers help you implement the production of organic mineral granular fertilizers?

Certainly! Just add a vertical crusher, to produce organic mineral granular fertilizers. The overwhelming organic fertilizer is crushed to size, suitable for granular, by means of a grinder. Then mix thoroughly in a blender along with mineral fertilizers. Mixed material is a powdered organic mineral fertilizer, which you can sell directly. If you need granular organ-mineral fertilizer, then the process of granular. Then the granules are dried, Cool, Sift and pack. Just wait for the sale.

Vertical crusher
Vertical crusher

If you plan to produce your own organic fertilizers, We also have a variety of equipment for fermentation and composting organic fertilizers. They are of different sizes and specifications, To satisfy your needs for the production of organic fertilizers of any size. The quality of the finished organic fertilizer can also be controlled independently. You can also directly purchase powdered organic fertilizers. If you decide to make a purchase from the outside, We recommend that you choose several high -quality suppliers of organic fertilizers and establish long -term cooperation. Warranty of continuity of production and product quality.

Tell us the size of your site, budget, raw materials, performance and other requirements! We will provide you with the most suitable scheme for granular granular fertilizer/line for the production of organic mineral fertilizers. If you want to produce one -component fertilizer, such as potassium fertilizers, Phosphorus fertilizers and t. e. For this, we also have appropriate solutions for production lines! Contact us, And our customer support service is always ready to quickly respond to all your needs. Let's work together, To create for you The decision to produce fertilizers of the highest quality.

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