Potassium sulfate production line

Production capacity: 1 – 30 subject.
Price: 6 Million rubles – 35 Million rubles.
Raw materials: potassium sulfate.
Scope: Production of granules of fertilizers of potassium sulfate.
Production line process: dispenser, drobilka, mixer, granulator, dryer, cooler, sifter and packaging machine…

Potassium sulfate production line

Production capacity: 1 – 30 subject.
Price: 6 Million rubles – 35 Million rubles.
Raw materials: potassium sulfate.
Scope: Production of granules of fertilizers of potassium sulfate.
Production line process: dispenser, drobilka, mixer, granulator, dryer, cooler, sifter and packaging machine…

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The line of potassium sulfate provided by us is focused not only on maximizing performance and the effective use of energy. We also pay special attention to the stability of the quality of products and the environmental friendliness of the production process. Choose our line for the production of potassium sulfate. You will not only get high -performance production equipment, but enjoy our complex service. Including individual design, Installation of equipment, Launching, staff training and after -sales support. We promise, What, Investing in our line of production of potassium sulfate, You will quickly find yourself in the way to the effective production of fertilizers.

What preparations must be carried out before granulizing solid materials of potassium sulfate?

Before granulate solid potassium sulfate, You need to make sure, that the material has appropriate humidity and particle size. The drying process can help you with this, Making it more suitable for granulation. Before drying, you need to check the quality of raw materials and measure the humidity. Then the lump material of potassium sulfate is crushed and sifted, to make the size of the particles homogeneous. After that, you can proceed to the drying process.

The choice of suitable drying equipment and the adjustment of drying parameters are crucial for you the final drying result. This guarantees you an effective and safe drying process. During the drying process, you need to constantly monitor the temperature and humidity of potassium sulfate. And after drying, cooled and examined. Make sure, that the moisture content and physical properties meet the requirements of granulation. Finally, You can send dry potassium sulfate to Equipment for granulation For further processing.

Drying process

What are the granulation processes of the granulation line of potassium sulfate? For your information?

Most plants for the production of potassium fertilizers on the production lines for the production of potassium sulfate are used two main granulation processes. It is dry granulation and wet granulation.

The process of dry granulation:

Dry granulation usually refers to the direct pressing of powdered potassium sulfate in granules in waterless conditions using physical methods. This method often uses granulation equipment, such as roller granulators and granulators of potassium fertilizers. In the process of dry granulation, the powder is pressed to the desired particle size. No additional moisture or glue is required. This retains the purity and chemical stability of potassium sulfate. Moreover, Dry granulation does not require the drying process, which saves energy consumption. However, the physical properties of your raw material potassium sulfate should be higher.

Wet granulation process:

Unlike the dry method, Wet granulation requires the addition of potassium sulfate to the powder of a certain amount of moisture or binding. This method usually uses a disk granulator, drum granulator and t. e. In the process of humid granulation, the powder of raw material forms small granules by adding water or a binder. Excess moisture is then removed by means of the drying process. Finally, products, corresponding to particle specifications, Get through a sorting machine. Wet granulation allows you to control the size and strength of the particles, but increases the complexity of the production line and energy consumption.

Both technologies have their pros and cons of. Dry granulation is suitable for production, presenting strict requirements for humidity and purity of the product. Wet granulation has more advantages in monitoring the shape and size of particles. When choosing the process of granular potassium sulfate, you can take into account such factors, as the final use of the product you need, production costs, Investments in equipment and the environment.

What subsequent work needs to be carried out after, how sulfate potassium will turn into granules?

If you choose the process of dry granulation, You will only need to view and pack potassium sulfate granules. You can choose the characteristics Packaging Depending on market demand. For different markets, use packaging packages of different characteristics. Packaging materials are best chosen moisture, Duffile, with sufficient strength. To prevent damage during transportation.

If you choose a wet granulation process, You will also need to dry and cool the granules of potassium sulfate before sorting and packaging. This stage of drying is designed to reduce moisture content in particles and ensure the quality and stability of the product during storage. Cooling can prevent a deterioration in the quality of particles, caused by high temperature or the appearance of agglomeration during storage and transportation.

You can also optimize all subsequent processing of potassium sulfate granules to increase production efficiency and product quality. For example, Automated control systems used to control and manage drying processes, cooling and sifting. Increase operating accuracy and consistency. At the same time, automated packaging lines can help you increase the efficiency of packaging. Reduce labor costs and maintain stable packaging quality.

Set up a line for the production of potassium sulfate granules for you for free!

We know, that different manufacturers impose different requirements for the production of potassium sulfate granules. Therefore, equipment, used on the line for the production of potassium sulfate granules, Also different. As a professional manufacturer of fertilizer equipment. We can provide you with a universal solution for the production of granules of potassium sulfate. From preliminary consultation, planning and design before manufacturing, Installation, start-up and after-sales service of equipment. We strive to use the most modern design concepts and Production technologies. To ensure maximum return on your investment. We help you achieve sustainable production.

Granulation line with a rotating drum

The granulation line of potassium potassium sulfate in Uzbekistan. For your information!

In January 2024 For years, we have been lucky to design and introduce an effective and modern production line for the company for the production of granules of potassium sulfate in Uzbekistan. On this production line, we use the latest rolling granulator of potassium fertilizers. This ensures the uniformity and high strength of the particles of potassium sulfate. We also use modern automation technologies, to make the entire operating system intuitively understandable and easy to use.

This enables customers in Uzbekistan to track all aspects of production in real time. This ensures the stability of the production process and significantly reduces manual errors and operational costs. In April, our installation team went to the customer’s production site for installation. Currently, the entire line of production of potassium sulfate granules is installed and successfully launched into production.

Potassium granulation site

Why do Uzbek clients choose our company as a supplier of equipment for the production lines for granular fertilizers of potassium sulfate?

As a company with many years of experience and the accumulation of technologies in the field of manufacturing equipment for making fertilizers. Our professionalism and reliability are key factors, by which our clients in Uzbekistan choose us. The equipment provided by us and technical solutions were checked not only in practice. And this is proved from the point of view of reliability and stability. This gives customers firm trust.

At the same time, we provide personalized solutions, based on specific resource conditions of Uzbekistan and customer needs. Constantly optimize the design and production process and strive to provide customers with the best cost ratio and benefits. The production line is equipped with an advanced intellectual control system, And its design corresponds to today's trend of energy conservation and environmental protection.

Clients from Uzbekistan visit the plant
Clients from Uzbekistan visit the plant

Besides, We provide customers with integrated and thoughtful after -sales service. Make sure, that the production line can work stably for a long time. These elements are combined with our experience and reputation in the international market. This makes us the first choice for customers in Uzbekistan when supplying equipment for the production of granular fertilizers of potassium sulfate.

If you are interested in the granulation line of potassium sulfate, Welcome to a request! If you want to learn about other solutions for fertilizer production lines, We also have appropriate examples of customers. For example, Phosphorus fertilizer production line, Fertilizer production line 15-15-15 PPC, Carbamide granular fertilizer granular and t. e. Contact us now, To get relevant photos and videos!

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