A well-known Russian mineral processing company was actively looking for ways to improve the efficiency of production of its montmorillonite products.. Montmorillonite is widely used in petroleum, chemical, metallurgical and other industries due to its excellent adsorption and expansion properties. As a result of numerous studies and surveys, the company learned about the leading position of our company in the field of granulation equipment. And contact us via official website. Having familiarized yourself in detail with the technical parameters of the equipment, its performance and after-sales service, Russian customer has finally decided to purchase our rotary drum granulator. Used for granulation of montmorillonite.
This cooperation not only solved the customers’ production problems, but also demonstrated the unique advantages of the rotary drum granulator in the field of montmorillonite processing. If you are also facing similar production difficulties and are in urgent need of efficient granulation equipment, Contact us. We will provide you with professional solutions!
What are the advantages of our rotary drum granulator in montmorillonite granulation??
The rotary drum granulator has a unique operating principle and design, demonstrating significant performance benefits in the montmorillonite granulation process. The essence of the process is the continuous lifting and dispersion of materials through lifting plates in the drum. During rotation, the material is in full contact with the binder and gradually agglomerates into particles. Montmorillonite particles, obtained by this granulation method, have an approximately spherical shape. Particle size is uniform, and the fluidity between particles is excellent. It can fully exhibit adsorption, expansion and other characteristics of montmorillonite.
Besides, The productivity of the drum granulator is significantly higher, than traditional granulation equipment. Continuous production mode allows the material to quickly complete the granulation process in the drum. Compared to intermittent granulation, previously used, performance per unit time is significantly improved. At the same time, the equipment operates stably and reliably, has low maintenance costs and can work continuously for a long time. Effectively ensured the production progress of the enterprise. Reducing losses from production downtime, caused by equipment failure.
What improvements have we made to the drum granulator in response to customer needs for montmorillonite granulation??
Taking into account the specific production needs of Russian customers and the characteristics of montmorillonite materials, our company has developed a comprehensive solution for them. In terms of material equipment, the problem of wear of the inner wall of the equipment by montmorillonite materials during the granulation process is solved. We chose a special alloy with high hardness and wear resistance as the inner lining of the drum.. Significantly extends equipment life. In terms of process parameters, we combine customer requirements for particle size and productivity. We precisely regulate the speed of rotation of the drum, angle of inclination and amount of glue sprayed. Ensure that the produced montmorillonite particles fully comply with customer standards.
At the same time, in response to Russia's strict environmental policies, we also equipped the equipment with modern dust removal systems and exhaust gas purification devices. Highly efficient pulse bag dust collector can capture fine dust, generated during the production process. Bring purified air into compliance with emission standards. Exhaust gas purification device decomposes and purifies any harmful gases, which may form. Achieve green production. Help customers easily pass inspections from local environmental departments.
What results did our rotary drum granulator bring to customers after it was put into operation??
After commissioning of the rotary drum granulator and auxiliary process equipment, granulation production montmorillonite Russian customers have achieved a qualitative leap. Regarding product quality, percentage of shelf life of montmorillonite particles, produced on new equipment, increased from less 80% up to more 95%. Thanks to the stable characteristics of the products, the company successfully entered the European market of luxury products. The price of the product increased by 20%, which brought huge profits to the company.
In terms of production efficiency, monthly production volume increased from 300 tons up to 800 ton. The order delivery cycle has been significantly reduced, а удовлетворенность клиентов существенно повысилась. Besides, за счет энергосберегающей конструкции оборудования и оптимизированной технологической схемы. Потребление энергии на единицу продукции сократилось на 18%, а себестоимость продукции стала эффективно контролироваться. Такое сотрудничество не только помогает клиентам решать текущие производственные проблемы, но и закладывает прочную основу для будущего расширения их бизнеса. Это позволяет ему занять более выгодную конкурентную позицию в отрасли глубокой переработки монтмориллонита.
Выбор подходящего оборудования для грануляции и профессиональных решений имеет решающее значение для предприятий с целью повышения эффективности производства и усиления конкурентоспособности на рынке. Если вы также ищете эффективное и надежное оборудование для грануляции. Будь то грануляция монтмориллонита или другая обработка материалов, Contact us! У нас богатый опыт работы в отрасли и профессиональная техническая команда. Мы предоставим вам комплексное обслуживание, from the choice of equipment, индивидуального производства до установки и ввода в эксплуатацию в соответствии с вашими реальными потребностями. Помогите своему предприятию добиться качественного развития!
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