At the beginning 2025 year, our company received a request from a well-known Russian fertilizer manufacturer. As the company's market scale continues to expand, The production capacity and automation level of the original compound fertilizer production line can no longer meet business development needs. The customer urgently needs to modernize the production line. To do this, he planned to introduce our rotary drum granulator for complex fertilizers. To realize large-scale and high-quality production of complex fertilizer granules. If you also need to upgrade your existing production line equipment, Contact us for consultation.
Why do Russian customers need to modernize their existing granulators?? What requirements did he have for our rotary drum granulator??
In his first email, the Russian customer described in detail the bottlenecks of his equipment. There are three main problems:
- Limited production capacity makes it difficult to achieve the market target of more than 200 000 tons per year.
- Particle consistency and strength are slightly low, what affects the competitiveness of the product.
- Low level of automation of the production line, which leads to high labor costs.
The customer especially noted, which is looking forward to achieving the following goals with our rotary drum granulator:
- Daily output ≥300 tons per unit, which meets the needs of large-scale production.
- Particle formation rate is high, and the particle size is uniformly 2–4 mm.
- High level of automation for ease of operation and maintenance.
- The equipment is highly adaptable and compatible with various complex fertilizer formulas.
How we adapt our drum granulator for complex fertilizers to our customers' existing production lines?
We take various measures to adapt our rotary drum granulator to our customers' existing production lines. Firstly, We select the size and design according to the layout and interfaces of the customer's production line, matching performance and process parameters. Compatibility adjustments are also being made to electrical and automation systems to achieve seamless integration with existing Plc and communication protocols. At the same time, the modular design facilitates installation and can provide exclusive solutions for special areas. We also provide comprehensive technical services, including on-site inspections, installation and commissioning, as well as operator training. This ensures smooth integration of the equipment into the customer's production line and ensures efficient and stable operation..
What is the implementation and planting of a drum granulator of complex fertilizers?
In mine 2025 This year we will complete the production of rotary drum granulation equipment and successfully ship it to Russia. Our technical team remotely assisted the customer with installation and commissioning. After successful commissioning, the granulator was officially launched into the production of compound fertilizers. The new production line completed trial operation in just 10 days. After the official launch of production, daily productivity stabilized at more than 320 ton, and the percentage of granules molding reached 96%. All indicators are better, than the original production line.
If you have a need to modernize a production line or a new project, Please, Contact us! We can provide you with more than just a drum granulator for complex fertilizers, but also complete complex fertilizer production line. If you are interested our products or services, Contact us. We will provide you with professional technical support and detailed solutions, that will help your business develop effectively.
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