A company from Tajikistan has successfully implemented two disk granulators our production. The equipment is designed for efficient granulation of dolomite. The equipment works stably and is already showing excellent results.. From the moment of commissioning, the system demonstrates stable operation without a single failure, showing outstanding results, Exceeding expectations in granule formation rate, homogeneity of the finished product and plant performance. The client was satisfied with the cooperation and the quality of the equipment. This project clearly demonstrates our experience in creating solutions for mineral processing. If you have a similar task, we are ready to offer professional advice and effective solutions.
What were the key factors that influenced the selection of disc granulators for this project??
The choice fell on disk granulators for several reasons. Firstly, the client required high process flexibility. It was necessary quickly change the size of the resulting granules. Secondly, profitability was important. Disk units are energy efficient and easy to maintain. Besides, they are excellent for raw materials with special properties. Dolomite often requires precise moisture control. The design of our granulator ensures uniform dispersion of the binder. We also took into account the requirements for the final product. The granules must be strong and have the correct shape. Thus, the solution was complex. It took into account the properties of the raw materials, process economics and product quality.
How the technical solution for effective granulation of dolomite was organized?
The basis of the solution was two disk granulators with a disk diameter 3600 mm. We have provided an adjustable disc tilt angle. This allows precise control of the residence time of the material in the disc.. Hence, The dolomite granulation process becomes more manageable. Next, we have equipped the system with an automatic sprayer. It supplies the binder evenly. As a result, the granules are uniform in moisture content. We also strengthened the frame and drive of the unit. This guarantees reliability under constant load. We have worked on the removal system separately dust. It is integrated directly into the granulation zone. Therefore the work area remains clean. All these elements work as a single complex. Their task is to provide stable and high-quality results.
What practical results were achieved after the equipment was put into operation??
The equipment was put into operation and immediately received positive results. First of all, production volume has increased significantly. Line productivity increased by more than 35%. Then, the quality of finished products has improved. Dolomite granules now have high sphericity and strength. This is important for their further use. Besides, managed to reduce operating costs. Equipment energy consumption was lower than planned. It is also important to note the environmental effect. Dust generation in the workshop was reduced by at least 60%. The client's staff quickly mastered the controls. The system interface is intuitive. Thus, the project completed all its tasks. He confirmed the correctness of the choice technologies for dolomite granulation.
Our company offers a wide range fertilizer production equipment. We have extensive experience in implementing complex projects. We help with the selection, delivery and launch of equipment. Our engineers are ready to find the best solution for your production. If you need reliable equipment, Contact us. We will provide professional support at all stages.
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